Case - RFID + robot fixed asset management of XX aviation manufacturing enterprise
February 26, 2021
Bid winning - Shanghai Leanwo won the bidding for fixed assets RFID Management System of Dahua Co., Ltd
November 18, 2021
1、 Application overview of warehouse light picking system
For a long time, it has been an important and difficult problem how to make the warehousing, picking and other operations of warehouse materials as fast and accurate as possible and reduce the dependence on professional labor.
Its core requirement is how to accurately and quickly update the warehouse material status data and how to effectively record the material receipt and issue behavior.
The core pain points are summarized as follows:
Its core requirement is how to accurately and quickly update the warehouse material status data and how to effectively record the material receipt and issue behavior.
The core pain points are summarized as follows:
many
There are many SKU in the warehouse, and the absolute value of the total amount of goods is large
General types: up to 100+
Quantity: up to 10000+
General types: up to 100+
Quantity: up to 10000+
slow
The speed of picking goods in large quantities in the warehouse is slow
Rely on labor
Error prone rework
Rely on labor
Error prone rework
expensive
Labor costs are getting higher and higher
It is increasingly difficult to recruit workers
Workers are becoming more and more difficult to manage
It is increasingly difficult to recruit workers
Workers are becoming more and more difficult to manage
难
Data management difficulties
Slow data entry speed
Difficult data statistics
Slow data entry speed
Difficult data statistics
2、 Scheme & Implementation
In order to solve the above problems, Shanghai Leanwo launched the warehouse lighting (light sorting) sorting system (prodog PTL)
Install an electronic tag for each warehouse location, which includes an alarm light, an ink screen and a button.
When receiving in / out and picking tasks, the electronic tag displays the corresponding information and flashes a light to prompt the warehouse keeper to take out / put in materials.
After completion, the warehouse keeper presses the button on the electronic label, and the completion information is uploaded to the prodog PTL system. The process is as follows
Install an electronic tag for each warehouse location, which includes an alarm light, an ink screen and a button.
When receiving in / out and picking tasks, the electronic tag displays the corresponding information and flashes a light to prompt the warehouse keeper to take out / put in materials.
After completion, the warehouse keeper presses the button on the electronic label, and the completion information is uploaded to the prodog PTL system. The process is as follows
The whole process of light on picking (video shown on the right)
- Batch print issue doc
- Scan QR code of delivery order
- The system automatically lights up and displays the outbound quantity
- After the outbound operation is completed, press the button to shoot out the light to complete the outbound operation
- It can support the consolidation of issue documents and further improve the operation efficiency
Special instructions for picking light label
- The system supports wireless / wired lighting labels
- In the normal production warehouse, the wireless light label battery can support the operation for more than 1 year
- Support low battery prompt function
- Provide a complete set of installation fixtures for light labels to prevent collision and collision
3、 Realize benefits
The following benefits can be obtained by using the linked prodog PTL light picking system:
Do not pick workers: simple training can quickly go to work.
High efficiency: the picking list can be consolidated and sorted manually
Quick cost recovery: save at least one operator and return the cost for up to 2 years
Accuracy of stock in and stock out: the error rate continues to decline
Wide scope of application: applicable to warehouses of electronic components / standard parts / finished products / raw materials, etc
Controllable cost: high rate of return on investment
Easy implementation: launch in 10 days and roll out quickly
4、 Relevant cases
November 4, 2019
上海联物中标宁波市公共交通集团公司RFID固定资产管理项目。在该项目中，上海联物提供整套RFID软硬件，实现对所有公交车进行数字化标示，并实现固定资产的极速盘点、固定资产全生命周期管理。集团财务部人员可对固定资产进行及时、有效的全方位管控。输出：《盘点报表》、《全生命周期查询》、《固定资产审批数字化管理》。
July 31, 2020
The core pain point of ZF's fixed assets management is: how to scientifically and efficiently manage a large number of fixed assets in different regions. In order to solve the above pain points, ZF sales service (China) Co., Ltd. chose prodog of Shanghai Leanwo Information Technology Co., Ltd. (hereinafter referred to as Leanwo) ® RFID fixed assets management system. There is the following process: through RFID technology, carry out a series of operations such as rapid inventory, borrowing and returning, maintenance and repair of the fixed assets of each subsidiary. Greatly improve the work efficiency of all links.
February 26, 2021
The general assembly workshop and 5g Laboratory of XXXX aircraft Co., Ltd. have many tools, equipment and other assets.
Due to its aviation production characteristics, it has a wide range of distribution, uses many types of work and changes in asset location.
XXXX aircraft Co., Ltd. used LianWu prodog to solve the problem of comprehensive, rapid and accurate inventory of fixed assets in a wide range.
July 24, 2020
RFID tags are bound to the equipment owned by the court, so that each asset has a unique ID number in the world, and tampering is not allowed.
RFID fixed assets tag contains electronic code (EPC), two-dimensional code and visual data to ensure multiple confirmation of data.
July 18, 2020
Riyue semiconductor mainly produces PCB boards and other semiconductor related products. In the production process, the customer proposed the need to track the quality of single-chip products, so it is necessary to give each PCB a globally unique mark, and automatically scan the code and report work at the upper and lower material ports of the production line. Shanghai Leanwo provides a perfect digital material tracking solution for the specific needs of sun and moon, combined with the ability of its own prodog system.
