Case - Leanwo RFID management system realizes the digital management of Siemens tool warehouse
Cooperation: Siemens chooses Shanghai Leanwo tool RFID Management System
January 6, 2020
Case - RFID fixed asset management of Ningbo Public Transport Group
July 18, 2020
一、客户介绍
Siemens AG is a global leader in electronic and electrical engineering.
As the world's most famous electronic and electrical company, Siemens has made unremitting efforts in the fields of information, communication, construction, lighting, transmission and distribution, transportation, medical treatment and other fields, focused on research and development, and has always led the cutting-edge technology.
Siemens has been committed to improving production and operation efficiency, and chose Shanghai Leanwo for cooperation in material digital management.
As the world's most famous electronic and electrical company, Siemens has made unremitting efforts in the fields of information, communication, construction, lighting, transmission and distribution, transportation, medical treatment and other fields, focused on research and development, and has always led the cutting-edge technology.
Siemens has been committed to improving production and operation efficiency, and chose Shanghai Leanwo for cooperation in material digital management.
2、 Core pain points and needs
At present, in the whole work link, the information registration of tool inventory / warehousing / maintenance is time-consuming and laborious, the efficiency is very low, and the personnel operation is easy to make mistakes, which will directly cause work stagnation and economic losses
It is urgent to improve the current situation through advanced management methods.
Its core business pain points are summarized as follows:
It is urgent to improve the current situation through advanced management methods.
Its core business pain points are summarized as follows:
many
Siemens has a wide range of tools.
Total type: 1K +, total quantity: 3W+
The number and types of tools are large, and the management is difficult.
Total type: 1K +, total quantity: 3W+
The number and types of tools are large, and the management is difficult.
wide
Tools are used all over the world.
The scope of the maintenance site exceeds 1000 square meters.
Staff often travel all over the country, covering a wide range.
The scope of the maintenance site exceeds 1000 square meters.
Staff often travel all over the country, covering a wide range.
miscellaneous
Different tools will be used by multiple people in batches
The use of tools can be divided into short-term, long-term and other modes
Tool management is often messy.
The use of tools can be divided into short-term, long-term and other modes
Tool management is often messy.
Multiply
There are many links and many operators, and the risk of loss is huge.
All link operations shall be recorded in the system
When workers undertake maintenance tasks, the data may be omitted.
All link operations shall be recorded in the system
When workers undertake maintenance tasks, the data may be omitted.
3、 Scheme & Implementation
In order to solve the customer's pain points, Siemens chose prodog RFID digital full cycle management software (with tool digital management module) from Shanghai Leanwo Information Technology Co., Ltd. There are the following processes:
Tool RFID tag binding
- Select the RFID tag used by the appropriate tool
- RFID tags are bound on each tool
- Use prodog to issue RFID tags
- Each tool has a globally unique ID number and is not allowed to be tampered with.
- Create BOM Library (tool BOM) to greatly improve the work efficiency of all links. For example, a fault requires a total of 80 tools, and 80 tools are created into a BOM library.
Quick batch tool code scanning registration
- Quick batch tool code scanning registration
- Use a handheld RFID reader to quickly scan RFID tags in batches, making the handover process of all tools fast and accurate.
- The speed of counting process shall be increased by at least 50 times.
- RFID material tag contains electronic code (EPC), two-dimensional code and visual data to ensure multiple data confirmation.
- By scanning the code, you can quickly obtain the whole life cycle data of the machine, and can quickly apply for repair registration, rapid maintenance registration, rapid inventory, etc.
4、 Realize benefits
Save 6 ~ 9 people overall
The comprehensive efficiency of warehousing and inventory is increased by more than 3 times
Realize data visualization and sustainable optimization
Accountability: put an end to the loss of maintenance tools and other abnormalities, and quickly lock the responsibilities of relevant personnel.
Save at least 1 million yuan of working capital every year.
Inventory loss report, automatic inventory loss report
5、 Customer case
六、相关案例
August 4, 2018
Shanghai LianWu won the bid for the RFID data automatic entry project of the silicon wafer production line of Suzhou GCL Photovoltaic Technology Co., Ltd. In this project, Shanghai Leanwo will provide a complete set of RFID software and hardware to solve the automatic data entry of photovoltaic production line trays and flower baskets, so as to realize the automatic work reporting of materials in the production process and automatically judge abnormalities. At the same time, the system will also conduct data docking with GCL MES system.
November 4, 2019
上海联物中标宁波市公共交通集团公司RFID固定资产管理项目。在该项目中，上海联物提供整套RFID软硬件，实现对所有公交车进行数字化标示，并实现固定资产的极速盘点、固定资产全生命周期管理。集团财务部人员可对固定资产进行及时、有效的全方位管控。输出：《盘点报表》、《全生命周期查询》、《固定资产审批数字化管理》。
July 24, 2020
The component warehouse of the Institute has a large number of components (such as resistors, resistors and other components) and various equipment around the component process. Its product management has the following characteristics: the core pain point of the Institute's material management is how to quickly and accurately approve the relevant component materials - purchase - Screening - testing - warehousing - picking - outbound process management. On this basis, it is necessary to ensure the accuracy and traceability of the process.
December 6, 2021
RFID tags are used for single grade management of "one object, one code" for hazardous chemicals.
Use the joint material digital control node propass to automatically manage the receipt and issue of hazardous chemicals.
The goal of reducing human influence, 100% accuracy of inventory, full cycle management of hazardous chemicals and Management 0 accidents of hazardous chemicals can be achieved through fully automated collection, registration and processing of hazardous chemicals in and out of warehouse information.
May 2, 2018
The main functions of the system include: application approval management, purchase acceptance management, information entry, RFID tag binding, collection, return, inventory, maintenance, scrap, reminder, abnormal alarm, process management, statistical report, basic data management, system management, etc. Realize the digital and fine management of assets, save management costs and improve management efficiency. It can realize a variety of application fields, such as rapid inventory of fixed assets (20 times), rapid search of fixed assets (20 times), self loan and return of fixed assets, etc.
